Autoquip VERTICAL RAM LIFTS - DUAL RAM User Manual

PLATFORM RAM LIFTP.O. Box 1058 • 1058 West Industrial Avenue • Guthrie, OK 73044-1058 • 405-282-5200 •FAX: 405-282-8105 • www.autoquip.comIt

10Figure 5 Label 36401511Figure 6 Label 36401602Figure 7 Label 06100010LABEL IDENTIFICATION

11APE Selection Chart – Single Ram20,000 lb Rollover StandardAxle LoadModelNo.PlatformSize(in)LiftingCap(lbs)CenteredOverEndsCenteredOverSidesRam(qty)

12Drape Selection Chart – Double RamDrape 24Drape 23Drape 22Drape 21Drape 20Drape 19Drape 18Drape 17Drape 16Drape 15Drape 14Drape 13Drape 12Drape 11Dr

13LOADINGThe hydraulic ram type lift has the capacity rating stamped on a metal plate attached tothe platform on one side of the lift. This figure is

14DANGER!HIGH VOLTAGE!! Disconnect and/or lock out the electrical supply tothe power unit prior to any maintenance being performed.APE1. Unless speci

152. If more than 24” – 36” headroom is required, the lift platform can also be blockedopen using one of the following approved procedures:A. Raise t

16Read these instructions completely before starting the installation process.SITE INSPECTIONThe following site verification should be conducted prior

17RAM INSTALLATION – APE AND DRAPE1. Do not lift the ram assembly by the plunger. A sling should be secured under theram flange. The shipping wire o

18NOTE: Many times the footing will not set early enough to support the cylinderweight, so it must remain suspended. A poorly centered suspension or

19RAM START-UP PROCEDURE1. Pre-fill all piping and ram(s) with oil.2. Ensure that the factory shipping wire holding the ram plunger in position is rem

2Identification & Inspection 3Dangers, Warnings, and Cautions 4Label Identification 8Specifications 11Blocking Instructions 14Installat

204. Run the rams up to full height. Test for leaks.5. Plumb the rams by leveling them from the side of the plunger on all four planes. Asa backup m

21PLATFORM INSTALLATION – CABLE EQUALIZED DRAPE1. The rams must have had all the air bled out to ensure that they will remainsynchroniz

22NO CLEARANCE UNDER(4) POINTSHAS TO BELEVEL BOTH WAYSLEVELMUST BE SAMEDIMENSION TOP ANDBOTTOM ± 1/64"PRECISION-STRAIGHT-EDGEFigure 8 Leveling R

23OI L LINE TO RUN BEFO RESECTION "A-A "STEEL CASING, IF REQUIRED36" DIA. X 1 /4" WALL ( BY PIT CONTRACTOR)FOOTINGREINFORCING BA

24CONCRETE IS POUREDOIL LINE TO RUN BEFORE(BY PIT CONTRACTOR)(BY PIT CONTRACTOR)PIPE CHASESCONNECTING PIPEREMOTE POW ER UNITLOCATE WHERE CONVENIENT( B

25OPEN SOCKETFOR CABLE ASHEAVES EXTRA HEAVYOIL LINE COUPLINGRAM DUALOPEN SOCKETFOR CABLE BPIT CHANNELEQUALIZER STRUTSTRUT TUBECABLE BCABLE ACA

26Familiarize yourself with this operator’s manual before operating the equipment!!!The remote self-contained power unit consists of an electric motor

27CAUTION!Do not operate the power unit on relief for more than a few seconds. Whenon relief, the valve will make an audible squealing sound.All auto

28Normally platform ram lifts require very little maintenance. However, a routinemaintenance program could prevent costly replacement of p

297. Use caution in determining the need for repacking. Know the difference betweencontrolled “weepage” which is necessary for lubricating the packin

3IDENTIFICATIONWhen ordering parts or requesting information or service on this lift, PLEASE REFERTO THE MODEL AND SERIAL NUMBER. This information is

30CAUTION!Never run the pump for more than a couple of seconds without pumpingoil. This applies to low oil conditions, improper motor rotation, runni

31Figure 12 Gould Solenoid ValveGENERAL MAINTENANCE

32REPLACING RAM SEALS1. Block the superstructure (see “Blocking Instructions”) and unbolt the platform bolsterplate from the ram(s). It is recommende

33 Figure 13a Figure 13bGENERAL MAINTENANCE

34Specific part numbers vary from job to job, depending on the model and options chosenfor the application. Call the Autoquip Customer Assurance Depa

35DANGER!To avoid personal injury, NEVER go under the lift platform until the load isremoved and the platform is securely blocked.

36 PROBLEM POSSIBLE CAUSE AND SOLUTIONLift will not lower. • The down solenoid may be malfunctioning.• The structural members may be in a bind

37 PROBLEM POSSIBLE CAUSE AND SOLUTIONLift will not remain inraised position.• The ram packing may be leaking.• The Gould valve or swing check

4SAFETY ALERTS (Required Reading!)The following SAFETY ALERTS are intended to create awareness of owners,operators, and maintenance personne

5Read and understand this manual and all labels prior to operating orservicing the turntable. All labels are provided in accordance withANSI

6DANGER!Ram lifts are designed individually for a specific load and application. Toavoid personal injury, do not change the load or applicat

7.CAUTION!Do not continue to depress the “UP” button on the controller if the lift is notraising or if it has reached the fully raised position. To d

81234 656Figure 1 Label Placement DiagramPlatform Ram LiftItem No. Qty Description Part No.1 2 Caution – Familiarize Yourself With Operators Manual 3

9Note: Labels shown here are not actual size.Figure 2 Label 36401487Figure 3 Label 36400679Figure 4 Label 36403715LABEL IDENTIFICATION